Hi Steve,
I am in the process of building a KW reactor myself and after trying a mechanical stirrer am unhappy with the results.
As such I am now going to a integrated p/head stirring solution myself.
I have observed that many people are using MJ1200's for this but that an overall theme is arising, that too much mixing is occuring and that too many people are worried now about raw KW entering the sump/tank.
The stirring power required is a function of the volume of the reactor and as such I am wondering if perhaps your pump is too strong and/or is on too long and/or too frequently.
The supersaturated KW sludge in the bottom reactor should be sufficient when stirred occasionally to satisfy the pH dosing requirements of the solution.
Digital timers can be programed for as little as a 1 minute resolution with about 20 to 40 programs per 24 hr period.
I myself will be trying one of those digital timers with a small mini-jet pump from the makers of the MaxiJet for mixing in my reactor, I'll keep you up to date. Hope it's enough to agitate the solution sufficiently in my 4" dia x 24" high reactor tower.
I'll also be using this same type of pump as a feed pump for the Ca reactor that I'm building in tandem with the Kw reactor.
Van 8)