There are a lot of people out there that have a hard time starting up there plumbing jobs on there tanks, and also do not understand head loss with there pump and how they can prevent it to get the most flow out of there pumps. I have been looking on the web to find out about how people have set up there plumbing and there is just not that much out there, so I decided to post what I did on my tank and give a little information. The planning of my tank was done to try and keep down as much head loss as possible and make it as net as possible. No matter what, you are going to have some head loss but you can do things to make it less.
I have a couple of things that you should think about before you start your plumbing job.
1. Try and use as little 90d elbows as possible, if you can get away with using 45s then do so. 45d elbows will make water move smoothly through, also if you can avoid using Ts and using wye fitting instead that would also help.
2. Try and go up .25 in size of PVC. This will help the pump flow water faster with less restrictions.
3. True Union Ball Valves are good to use. They take up less space then using a valve and a union separate. Going up a size will help in head loss as well.
4. Flexible PVC Tubing is very good to use when ever you can. This stuff is very easy to bend and can eliminate almost any elbows that you mite need to use.. It also helps with vibration from your pump. The rubber on the tubing absorbs the vibration so your pump wont make extra noise. A lot of times its not the pump making the sound it is your plumbing.
5. Keep in mind that one day you mite have to take down your plumbing or clean it out for any build up that mite happen. So try and use Unions in areas that will make it easier for you to take your Plumbing apart so you don't have to break out your saw and start to cut it away. I learned the hard way. I know this cuts into your head loss so don't go crazy.
You should try and make your pluming job as clean as possible as well. You don't want pipes all over the place and in the way of your stuff. You should try and make some kind of Manifold if your going to have your pump work multiple things. EX: two overflow, skimmer, chiller, UV and so on. The manifold I made has an extra valve just in case I wanted to add something else to my tank, like a UV. My Dart pump runs my Chiller, skimmer and two overflows. The main pipe on my manifold is 1.5" then breaks down to 1" or 3/4" when needed. This was done to try and use the larger PVC which was 1.5" as far as I can.
Manifold
Since I didn't have enough room for the pump to go right inline with my sump I had to put it right next to it. I used an easy 90 so the water would not have any sharp turns. I believe these 90s are only made for 1.25" PVC or higher.
I used the Flexible PVC Tubing to connect my pump to the manifold right after my true union valve this was done to cut down on any vibration the pump mite have. For this to work you should use at least 6" of the flex PVC so it absorbs most or all the vibrations from your pump.
The most important thing is take your time in planning this out. Trust me you will be happier if you do. You don't want to go back and fix something later on or start to chang things around. To help out with head loss RC has a calculator for it. You can see how much you will be losing in flow and mite make you rethink what you are going to do. Here is the link.
http://reefcentral.com/calc/hlc2.php
This is a pic of my whole set up.
I hope this helps a little bit when you are planing your plumbing for your tanks. If I think of anything else I will post it, I know I forgot something. If anyone has anything to add that would be great you never can know to much in this hobby.
PV